Alternate Repro R59 Overhaul
Since this battery was "dead", I decided to cut the top off and see what was inside. Didn't have anything to lose.
I used a thin blade and hand-cut the top off the battery case. I wanted to control the entire cut. This is what is under the "top". https://photos.smugmug.com/My-Cars/1..._074504-XL.jpg https://photos.smugmug.com/My-Cars/1..._073442-XL.jpg Although the labels were removed, this appears to be an Odyssey PC-925, available from a number of different sources online. https://photos.smugmug.com/My-Cars/1..._073556-XL.jpg It is mounted in a large amount of glue or urethane. I carefully used heat to release it. The top plate on the Pc-925 melted a bit. The area on the back that looks burnt is actually residual urethane and part of the case. Now be careful doing this, as I dropped the case on the ground, and it cracked! I was able to mend it with some 3M plastic urethane. While assisting the Chevy inspector at Barrett Jackson, we encountered many cars with the tops cut off these R59's. However, futile attempts to secure the tops were the norm. I used two heavy duty window shutter magnetic catches and set both pieces in urethane. My fingers are pointing to the flat metal pieces the magnets will be attracted to. Now the top is extremely secured! https://photos.smugmug.com/My-Cars/1..._075454-XL.jpg I had to fine tune the cut surfaces so the top would lay flat on the case. I haven't purchased a replacement PC-925 as of yet. But if you have one of these cases laying around, here is one method of making it useful again. https://photos.smugmug.com/My-Cars/1..._075348-XL.jpg |
yes i have these R59,s around one is dead and i have one in the car its going dead, what a great ideal keep me posted, thank you
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Great article. Thank you for posting.
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That's the pioneering spirit!!!
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Nice job. So anyone running the R59 is only running 330 cca? Seems pretty low.
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The R79W side post had 455 cca when brand new in 1970,but when you buy a reproduction to look like it today,their really selling you an R89 made to look like an R79,that comes with an Odyssey PC925 w/330cca inside.
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Thanks everyone!
330 CCA handled my Chevelle well, even in the heat. But I only got about 3 years out of the battery. I now have an appropriate maintenance charger for an AGM type battery. |
I have an R71 and cut the bottom out, encountered the tar as well. Havent intalled a new Odessy yet but plan to.
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I convinced oleredalert to let me demo a failed R59 repop battery of his.
If there are any more tips and tricks please let me know!! Ryan |
Had someone ask me about the "removable" top. I left the top removable so it would remain serviceable. As long as PC925, or similar, batteries are made, this case could be reused.
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Wondering if a judge sees the top is removable,then loss of points?
As opposed to top not coming off? |
How much was the “inside” battery?
Where do they sell them (best price?) Ryan |
Cut out the bottom leaving the outer edge untouched. I used one of those vibrating blades, a die grinder heats it up too much. Replace it with a Braille, expensive but worth it
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PS: is your Vette White? I think we have met at PSMCDR... Ryan |
I have a repop R59 and mine has water in it. Did more than one place make these? I got it from ecklers/ricks a few years ago
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I did a conversion on a dated R-89 case for my 70 Z28 about 15 years ago and 370 CCA Miata battery fits just fine inside.
Cut the bottom out of the case, gutted it, and attached jumpers to the side terminals. |
How is the jumper attached to the R59 post? Reason I ask, is that I have a real R59 Store Sample, which has a standard case with no guts. I planned to cut the bottom to install an AGM battery, but never got around to it.
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Ryan |
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https://photos.smugmug.com/My-Cars/1..._073442-XL.jpg https://photos.smugmug.com/My-Cars/1...ullsize-XL.jpg |
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https://www.4wd.com/p/odyssey-batter...iABEgJSj_D_BwE https://www.summitracing.com/parts/o...CABEgI21_D_BwE Hope these help. |
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Ryan |
R-59 Battery
Guys, Does anyone have a a dead repro R-59 Battery. They want to sell? Or is some one making them again. I need a R-59 battery. Thanks BBBenny
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I've done a few of these...cut out the bottom.
I like this "removed top" version.....interesting way of doing it.... Great job! Thanks for showing us... |
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