You should have bent the float wire until the gauge read a quarter tank with the 5 gallons in there. They ALL seem to need bending to read anywhere near correct. They package them in the smallest box possible, which has the float up tight against the tube and it wouldn't fit like that with the wire bent out for the float to be in the correct location...
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Mitch
1970 Chevelle SS
1966 Chevelle SS
1967 Camaro ss/rs
1938 Business coupe, street rod
2000 FXSTS, original owner, 13k miles
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